PROCESS
POWER
SOLUTIONS
Electrical Contractor's Licence EC16722
Refrigerant Trading Authorisation AU61916
High Voltage Licence 13409248-8914578
ABN 40683533495
Contact: 0457 777 444
Engineering & Field Services for Mining, Energy & Heavy Industry
From engineering and electrical systems to heavy equipment, HVAC and commissioning.
Engineering through to field execution
Process-Power Solutions provides integrated engineering, electrical, high-voltage, automation, HVAC/refrigeration, mobile mining equipment, QA/QC and commissioning capability for mining, energy and industrial operations.
Our strength is the ability to support an asset across its lifecycle—from investigation, engineering and scope development through field execution, testing, commissioning, documentation and operational handover.
ENGINEER THE SOLUTION | EXECUTE THE WORK | TEST & VERIFY | COMMISSION THE ASSET
View PPS Scope of Capabilities
Electrical & High Voltage
PPS provides electrical engineering, contracting, testing and technical support for LV and HV systems across mining, energy and industrial facilities.
Engineering & Projects
HV/LV distribution systems
Switchboards and MCCs
Transformers
Generators and temporary power
Motors and VSDs
Protection and control systems
Earthing and bonding
Cable systems and cable sizing
Electrical load studies
Brownfield modifications
Design reviews and technical assurance
Electrical Equipment in Hazardous Areas (EEHA)
Field & Technical Services
Installation and modification
Testing and verification
Fault finding and diagnostics
HV switching and isolation
Commissioning and energisation
Breakdown support
Compliance inspections
Equipment replacement and upgrades
Shutdown support
Mobile Mining Equipment & Heavy Machinery
PPS provides electrical, high-voltage and HVAC/refrigeration support for heavy mobile mining equipment and machinery operating in demanding mine-site environments.
Electrical & HV
High-voltage electric-drive haul trucks
Electric propulsion and traction systems
HV isolation and switching
Excavators and large mining machinery
Electrical fault finding and diagnostics
Control circuits and auxiliary electrical systems
Cable, connection and component inspection
Testing following repair or maintenance
Breakdown and field support
Preventive and corrective maintenance
Heavy Equipment HVAC
Haul-truck air conditioning
Excavator HVAC
Loader and earthmoving equipment A/C
Cabin cooling and ventilation
Refrigeration circuit diagnostics
Compressor and component replacement
Electrical/control fault diagnosis
Leak detection and repair
System commissioning and performance testing
One provider capable of investigating both the electrical/HV system and the HVAC/refrigeration system reduces interfaces when faults cross traditional trade boundaries.
Industrial HVAC & Refrigeration
Engineering, installation, maintenance, troubleshooting and commissioning support for HVAC and refrigeration systems serving industrial facilities, infrastructure and operational assets.
Industrial HVAC systems
Commercial HVAC
Refrigeration systems
Packaged units and split systems
Switchroom and electrical-room cooling
Control-room HVAC
Ventilation and extraction
Plant-room ventilation
Dining & accommodation systems
BMS interfaces
Controls and instrumentation
Replacement and life-extension projects
Breakdowns and fault finding
Maintenance
Testing and commissioning
Automation, Control & Instrumentation
PPS supports industrial control and instrumentation systems from investigation and design through integration, testing, commissioning and troubleshooting.
PLC systems
SCADA and HMI systems
Process instrumentation
VSD integration
Generator controls
Industrial communications
Remote monitoring
Control-system upgrades
Functional testing
Cause-and-effect verification
Control philosophy development/review
BMS interfaces
Network communications
Obsolescence upgrades
Fault finding and troubleshooting
Engineering & Project Delivery
PPS provides practical engineering and project-delivery support throughout the project lifecycle, with particular strength in brownfield, operational and technically complex environments.
Engineering
Site investigations
Feasibility and technical studies
Scope development
Design review and verification
Constructability reviews
Engineering reports
Technical specifications
Equipment selection
Vendor technical review
Root-cause analysis
Technical assurance
ROM (Order of Magnitude) estimates
Project Delivery
Project engineering
Engineering management
Package management
Superintendent support
Contractor management
Vendor management
Procurement support
Schedule, cost and risk management
Construction support
Technical coordination
Interface management
Close-out and handover
QA/QC, Testing & MDR
PPS can support the complete quality and verification process from inspection and test planning through execution, documentation, MDR compilation and final handover.
Quality Planning
Project Quality Plans
Inspection and Test Plans (ITPs)
Inspection and test records
Hold and witness points
Quality surveillance
Vendor documentation review
Testing & Verification
Electrical test documentation
Functional testing
FAT/SAT records
Inspection check sheets
Test packs
Verification and certification records
Punch lists and defect tracking
NCR management and close-out
MDR & Turnover
Manufacturing Data Records
Master Document Registers
MDR compilation and review
Redline drawings
As-built documentation
Vendor data
Certificates and test records
Completion dossiers
Turnover packages
Final handover documentation
Commissioning & Start-Up
PPS provides structured commissioning support from completion verification and pre-commissioning through energisation, functional testing, start-up and operational handover.
Commissioning planning
Systemisation and turnover
Pre-commissioning
FAT and SAT
Electrical testing
Instrumentation testing
Loop checks
PLC/SCADA functional testing
Cause-and-effect testing
Energisation
Motor and VSD commissioning
Generator commissioning
HV/LV commissioning
Punch-list management
Start-up support
Operational readiness
Performance verification
Handover
Brownfield Projects & Rapid Technical Response
Operating plants rarely present problems that fit neatly into one engineering discipline. PPS investigates the complete system and develops practical solutions that consider operations, electrical systems, controls, mechanical interfaces, HVAC, safety and maintainability.
Production-critical breakdown investigation
Repeated equipment trips
Generator and temporary-power problems
Motor/VSD faults
PLC/SCADA issues
Instrumentation problems
HVAC/refrigeration failures
Obsolete equipment replacement
Plant modifications
Shutdown scopes
SIMOPS planning
Tie-ins
Reliability problems
Commissioning defects
Digital & Asset Intelligence
Remote asset monitoring
Data acquisition
Industrial data analysis
Condition monitoring
Performance dashboards
Data visualisation
Digital twins
Predictive analytics
Advanced analytics / AI where appropriate
Automated messaging from predictive analytics
Equipment Health Index reporting
How PPS Can Support Your Project
Embedded Technical Personnel
Senior engineers, project engineers, commissioning personnel, supervisors and technical specialists integrated into the client's project or operational team.
Specialist Consultancy
Technical investigations, engineering reviews, design assurance, troubleshooting, reliability and specialist advisory support.
Field Services
Electrical, HV, HVAC/refrigeration, mobile equipment, testing, commissioning, maintenance and fault-finding services.
Defined Work Packages
PPS takes responsibility for an agreed package from investigation and engineering through procurement, execution, QA/QC, commissioning and handover.
Need additional technical capability?
Whether you need a senior engineer, specialist field support, an unresolved equipment problem investigated, a work package delivered or additional commissioning resources, talk directly with Process-PowerSolutions.